Steel Rewinding Line
High-Strength Rewinding System for Steel Wire, Strip, and Armouring Applications
Product Overview
The Steel Rewinding Line is a robust, precision-driven system designed for rewinding steel wires, flat strips, and armouring tapes with consistent tension and surface protection. Engineered for heavy-duty industrial operations, this line features motorized pay-off, tension control systems, length measurement, and motorized take-up or spooler units. It is ideal for steel wire drawing plants, cable armouring units, and metal packaging operations, offering reliable performance, durability, and ease of use.
Key Features
- Heavy-Duty Construction
Built for steel processing with rugged structural design and vibration-free operation. - Precision Rewinding
Ideal for high-tension steel wire or flat strip materials requiring dimensional accuracy. - Fully Adjustable Tension Control
Ensures consistent winding tension for delicate or hard-drawn wires. - Automation Ready
Optional PLC with HMI interface allows speed, length, and tension programming. - Length Accuracy
Digital counter with pre-settable lengths and auto-stop improves production accuracy. - Suitable for Multiple Reel Sizes
Accommodates reels from 500 mm to 1250 mm in diameter.
Optional Add-Ons
- Pneumatic clamping/unclamping system
- Auto lubrication for high-speed winding
- Inline surface inspection or spark tester
- Data logging with production history tracking
Applications
Ideal for steel wire processing units, armouring tape rewinding, galvanized wire plants, metal strip packaging, and wire rope manufacturers.
Technical Specifications
Specification | Details |
Model | SRL-800 / SRL-1000 / SRL-1250 |
Application | Steel Wire, GI Wire, Flat Strip, Armouring Tape |
Material Diameter/Thickness | 1 mm – 6 mm |
Rewinding Speed | Up to 100 m/min (adjustable) |
Unwinding Unit | Motorized Pay-Off with Tension Brake or Clamping Chuck |
Take-Up Type | Motorized Reel, Drum or Spooler |
Reel Size Compatibility | Up to 1250 mm outer diameter, 1000 kg weight (customizable) |
Tension Control | Pneumatic Brake / Dancer Arm / Load Cell Feedback |
Drive System | Heavy-Duty AC Motor with VFD / Servo Drive |
Length Counter | Digital Encoder with Pre-set Stop Feature |
Control System | PLC with HMI Touchscreen / Manual Control Panel |
Power Requirement | 3 Phase, 415V, 50 Hz, 5 – 10 HP |
Safety Features | Emergency Stop, Interlocks, Guarding, Overload Protection |
Machine Frame | Structural MS Fabrication (Powder-Coated or Painted) |
Machine Dimensions | Approx. 6000 x 2500 x 1800 mm (depends on configuration) |
Net Weight | 2000 – 3500 kg (varies by model and drum size) |