Portal Type Pay-Off

Heavy-Duty Unwinding Solution for Large Drums and High-Speed Cable Lines

Product Overview

The Portal Type Pay-Off Machine is designed for large drum cable unwinding in high-speed coiling and rewinding operations. Built with a gantry-style (portal) structure, it provides stability, precision, and heavy load handling. Equipped with motorized lifting arms and motorized drive, this pay-off ensures smooth, tangle-free release even at high production speeds, making it a go-to solution for power cable, fiber optic, and industrial wire processing lines.

Key Features

  •  Heavy Load Capacity
    Engineered to support large, heavy drums up to 5 tons for industrial-grade operations.
  • Precise Tension Control
    Advanced feedback system ensures consistent tension, even at high line speeds.
  • Continuous Operation
    Ideal for high-speed coiling and rewinding lines requiring uninterrupted feed.
  • Motorized and Pneumatic Lifting System
    Simplifies drum loading and unloading with minimal manual intervention.
  • Safety First
    Equipped with interlocks, emergency stops, and overload protection.
  •  Smart Automation Ready
    PLC/HMI-based interface for recipe control, diagnostics, and auto synchronization.

Optional Add-Ons

  • Load cell-based auto tension controller
  • Drum rotation sensors with feedback loop
  • Integration with upstream/downstream systems
  • Remote operation & data logging features

Applications

Used in power cable plants, telecom cable manufacturing, high-speed rewinding stations, coiling lines, solar cables and heavy-duty industrial cabling operations.

Technical Specifications

Specification

Details

Model

PPO-1250 / PPO-1600 / PPO-2000

Type

Portal Frame with Center Shaft

Application

Power Cables, Data Cables, Fiber Optics, Industrial Wires

Max Drum Diameter

1250 mm / 1600 mm / 2000 mm

Max Drum Width

Up to 1400 mm

Max Load Capacity

Up to 5,000 kg

Pay-Off Speed

Up to 200 m/min

Drive Type

Motorized (AC/Servo) with Torque Control

Drum Holding Mechanism

Expandable Shaft 

Lifting System

Motorized 

Brake System

Pneumatic Disc 

Tension Control

Vertical Dancer 

Control System

PLC with HMI Touchscreen

Power Supply

3 Phase, 415V, 50 Hz, 5 – 15 HP

Machine Dimensions

Approx. 3500 x 2500 x 3000 mm (varies with model)

Structure Material

Fabricated Mild Steel, Powder-Coated Finish

Safety Features

Emergency Stop, Safety Interlocks, Limit Sensors

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