Rewinding Line

Precision Rewinding System for Cables.

Product Overview

The Rewinding Line is a high-efficiency solution designed to rewind, inspect, length-mark, or repack flexible materials such as cables. Engineered for smooth operation, the system includes an unwinding (pay-off) unit, length counter, inspection area, and motorized take-up or coiling unit. It ensures accurate coil formation, adjustable tension control, and user-friendly operation—making it essential for quality control, length re-measurement, and final packaging processes.

Key Features

  • Complete Rewinding Solution
    Integrated line includes pay-off, tension control, counter, and coiling or spooling unit.
  • Accurate Length Control
    Digital length counter with alarm/auto-stop at preset values.
  • Smooth Material Handling
    Tension-controlled system ensures damage-free rewinding of delicate or soft materials.
  • Optional Automation
    HMI touchscreen and PLC automation available for precise control and diagnostics.
  • Ready for Final Packaging
    Outputs neatly wound coils or spools, ready for dispatch or further processing.

Optional Add-Ons

  • Inline spark tester / quality check unit
  • Auto tension controller with load cell
  • Remote monitoring and data logging

Applications

Ideal for cable processing plants, electrical workshops.

Technical Specifications

Specification

Details

Model

RL-600 / RL-800 / RL-1000

Application

Rewinding of Wires, Cables

Material Diameter Range

1 mm – 20 mm

Rewind Speed

Up to 150 m/min (variable)

Unwinding Unit

Manual / Motorized Pay-Off 

Tension Control

Manual Brake / Pneumatic Brake / Dancer System

Length Counter

Digital Encoder / Mechanical Counter

Take-Up Options

Reel Take-Up 

Drive System

AC or Servo Drive with Inverter

Control System

PLC with HMI Touchscreen (optional)

Power Requirement

3 Phase, 415V, 50 Hz, 4 – 6 HP

Safety Features

Emergency Stop, Interlocks, Overload Protection

Machine Dimensions

Approx. 5000 x 1800 x 1600 mm (depends on configuration)

Structure Material

Mild Steel (Powder-Coated or Painted Finish)

Net Weight

1000 – 2000 kg

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